Custom Machining Small Plastic Parts

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  In Machining Plastic products, to improve the cutting speed can shorten the cutting time, improve productivity, and the cutting force will not increase, custom plastic products surface roughness is almost not affected by the cutting speed. But when Machining plastic products, the cutting speed increase will increased the cutting temperature significantly, custom plastic parts will produce thermal expansion and thermal deformation or even discoloration, affect the machining quality and the tool wear intensified, durability decreased (cutting speed increased by 10%, the tool durability will be shortened to the original 40% to 60%). So when machining plastic products, increase the cutting speed will make the tool change, sharpening, knife adjustment and other auxiliary time increases, productivity has declined, so cutting speed has to be controlled.

1 Our Factory Equipment Capabilities

• CNC Machinig Center, 3 Axis, 4 Axis.
• CNC Lathe, Lathe, CNC Turning Centers, Horizontal 8/12-position hydraulic turret.
• Milling Machine
• Grinding Machine
• Drill Press
  
• Tapping Center
  
• Rotary Indexer
  
• Punch

  2 Machining Processes

• CNC Milling CNC Turning
• CNC Milling
• CAM Programming  
• Sheet Metal Fabrication
• Grinding
• Cutting       
• Thread Turning / Milling threading
• Tapping
• Drilling
• Knurling
  

 3 Material ( Machining Metal )

• Titanium
  
• Aluminum 6061, 6061-T6, 6063, 7075, 5052, 2024, 2017.
• Copper, Brass, Bronze, Phosphor Bronze. ( C10100, C10200, C11000, C12200, C26000, C27000, C28000, C33000, C220, C510, C630 )
• Stainless Steel 303, 304, 316 ( 1.4305, 1.4301 )
• Steel Ordinary carbon structural Steel, Quality carbon structural steel, cast steel, Iron.(Q195, Q215, Q235, Q255, 10#, 20#, 35#, 45#, 718H, S136, SKD11 )

     Machining Plastic :

    Delrin (Black, White, Blue, Red, Yellow), Nylon, Neoflon, PTFE, Teflon, Ultem, Torlon, Peek, Acrylic, PMMA, PC, Polycarbonate, PAI, PPS, PA, PVDF, POM, PA, PET, PEI, PE, PVC, PP, ABS, PEP, PS, PSF, PI, PMMI, PABM.

 4 Part Size ( CNC Milling and CNC Turning )

• CNC Milling Parts ( Max ) : Length 1030mm, Width 800mm, Height 750mm.
• CNC Turning Parts (Max ): Diamter 680mm, Length 750mm. The size of the above parts are machined in the workshop.

 5 Tolerance:0.01mm. Minority size: 0.005mm. The measuring instrument can measure the dimension precision: 0.01mm.

  6 Secondary Services of Machining Parts

• Assemble 
  
• Plating Zinc Color ( Machining Steel Parts )
  
• Anodize, Anodize color ( Black, Clear, Red, Blue,Yellow, Etc. ), Hard Anodize, Hard Anodize Teflon. ( Machining Aluminum )
• Electroless Nickel ( Machining Aluminum parts, Machining Stainless Steel parts, Machining Brass parts )
• Passivation  ( Machining Stainless Steel parts )
• Sand Blasting ( Machining Aluminum parts )
• Brushed ( Machining Aluminum parts , Machining Stainless Steel parts )
• Bluing and Blackening ( Machining Steel parts )
• Trivalent Chromium Process ( Machining Aluminum parts )
• Welding,brazing and soldering.
• Centerless Grinding and Burnishing